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An Intensive 5 Day Training Course

Implementing Effective Preventive
& Predictive Maintenance Programmes

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Course Dates, Venues and Fees

Code Date Venue Fee($)
MN161 01 - 05 Jul 2018 Dubai - UAE $4,750
MN161 04 - 08 Nov 2018 Dubai - UAE $4,750

Why Choose this Training Course?

Effectively planned Preventive & Predictive Maintenance which is integrated with the workflow is critical for a successful company and an integral part of maintenance management strategies such as RCM, RBM, TPM, and even 6-Sigma. This comprehensive 5-day training course has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive Maintenance & Asset Management process or auditing an existing process. It covers all the steps required in developing a successful Preventive & Predictive Maintenance Program from failure behavior and finding the right preventive maintenance task until a well-managed preventive & predictive maintenance program, fully integrated with the workflow and the CMMS.

Leading industrial organizations are evolving away from reactive ("fix-it-when-it-breaks") management into preventive and predictive management ("anticipating, planning, and fix-it-before-it-breaks"). This evolution requires well-planned and executed actions on several fronts.

This training course will highlight:

  • Preventive & predictive maintenance strategies and their position within Asset Management
  • Risk Based Maintenance
  • Maintenance & reliability engineering best practices
  • Best practices in planning and scheduling (workflow management)
  • The application of CMMS (Computerized Maintenance Management System)
  • Monitoring & managing performance with Key Performance Indicators (KPI’s)
  • Continuous improvement aspects

Training Objectives click here

What are the Goals?

At the end of this training course, you will learn to:

  • Understand how world-class organizations solve common planning problems
  • Improve productivity through use of better, more timely information
  • Implement a practical and effective predictive maintenance effort
  • Improve consistency and reliability of asset information
  • Optimize preventive and predictive maintenance strategies

Target Audience click here

Who is this Training Course for?

This training course is suitable to a wide range of professionals but will greatly benefit:

  • Maintenance Managers & Supervisors
  • Personnel designated as planners, or identified to become planners
  • Predictive Maintenance Technicians & Supervisors
  • Key leaders from each Maintenance craft
  • Maintenance & Reliability engineers
  • Materials Management Managers/Supervisors
  • CMMS key users

Training Methods click here

How will this Training Course be Presented?

This PetroKnowledge training course will be conducted along interactive workshop principles. There will be a variance of lectures and practical exercises. Experiences from different areas will be discussed. There will be many opportunities for discussion and sharing experiences.

Daily Agenda click here

Day One: The Need for Maintenance

Competency Description: The objective is to establish a strong understanding of the position of preventive & predictive maintenance strategies and their supporting best practices within the broader perspective of the asset management framework.

Key behaviours

  • Understanding the maintenance & asset management strategy framework
  • Identify causes, likelihood and severity of failure
  • Understand the concept of Risk Based Maintenance
  • Understand the relationship with zero based budgeting
  • Identifying and learning from best practice

Topics to be covered

  • Maintenance & Asset Management as a business process
  • Risk Based Maintenance (RBM)
    • Causes of Failure
    • Likelihood & Severity of Failure - Risk Analysis
    • Failure Mode Effect & Criticality Analysis (FMECA)
    • Choosing the (preventive) maintenance tasks
  • Optimization of Maintenance Decisions
    • Failure Pattern Identification
    • Statistical Analysis of Failures
    • Weibull Analysis
  • Zero Base Budgeting
    • Define the production requirement
    • Define the maintenance requirement

Day Two: Developing the CMMS

Competency Description: The objective is to understand the supporting function of a CMMS.

Key behaviours

  • Understand the supporting function of a CMMS system
  • Explain the role of the CMMS in workflow & administrating maintenance history
  • Understand the importance of an asset register
  • Understand the configuration management practices
  • Identifying and learning from best practice

Topics to be covered

  • Database & structure
  • CMMS & workflow
  • CMMS & Maintenance Strategies
  • Asset register
  • Configuration management

Day Three: The Planning Function

Competency Description: The objective is to understand the relationship of the planning function and the preventive maintenance strategy.

Key behaviours

  • Managing maintenance workflow & the relationship with preventive maintenance
  • Understanding & applying work preparation & planning principles
  • Understanding & applying scheduling principles
  • Understanding & applying network planning concepts
  • Identifying and learning from best practice

Topics to be covered

  • The maintenance workflow and how it relates to the preventive maintenance strategy
  • Roles & responsibilities in work preparation, planning and scheduling
  • Principles of work preparation & planning
  • Principles of scheduling
  • Network planning

Day Four: Predictive Maintenance

Competency Description: The objective is to understand the different predictive maintenance technologies and how they fit in the RBM concept. 

Key behaviours

  • Understanding the concept of PFA
  • Integration with RBM
  • Identifying the available predictive maintenance technologies
  • Understanding the application
  • Identifying and learning from best practice

Topics to be covered

  • Potential Failure Analysis (PFA)
    • Integration of PFA with FMECA & RBM
    • Understanding the P-F Interval
    • Decide which Technologies to Apply
  • Predictive maintenance technologies
    • Vibration analysis
    • Visual inspection
    • Infrared Thermography
    • Temperature sensitive labels
    • Megger tests
    • Ultrasonics
    • Oil analysis

Day Five: Control of the Maintenance Process

Competency Description: The objective is to understand how to get grip on the maintenance process and workflow by implementing the preventive maintenance strategies, integrate them into your system and monitor.

Key behaviours

  • Understanding continuous improvement
  • Identify the different implementation stages
  • Integrating with the CMMS
  • Using performance indicators in a practical way
  • Identifying and learning from best practice

Topics to be covered

  • Implementation stages of preventive & predictive maintenance strategies
  • CMMS integration
  • Reporting – use of (Key) Performance Indicators
  • Case study

Accreditation click here

PetroKnowledge is recognized by the Society for Maintenance & Reliability Professionals (SMRP) as an Approved Provider. The SMRP Approved Provider status allows PetroKnowledge to host a number of Maintenance & Reliability related continuing education trainings.

This training course is approved by SMRP to issue 25 Continuing Education Course Hours (CECHs) towards recertification of CMRP, CMRT or CAMA credentials.

Related Courses click here


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Home » Courses » Maintenance Management » Implementing Effective Preventive & Predictive Maintenance Programmes
PetroKnowledge Training


Implementing Effective Preventive
& Predictive Maintenance Programmes


Code Date Venue Fees
MN161 01 - 05 Jul 2018 Dubai - UAE $4,750
MN161 04 - 08 Nov 2018 Dubai - UAE $4,750



Why Choose this Training Course?

Effectively planned Preventive & Predictive Maintenance which is integrated with the workflow is critical for a successful company and an integral part of maintenance management strategies such as RCM, RBM, TPM, and even 6-Sigma. This comprehensive 5-day training course has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive Maintenance & Asset Management process or auditing an existing process. It covers all the steps required in developing a successful Preventive & Predictive Maintenance Program from failure behavior and finding the right preventive maintenance task until a well-managed preventive & predictive maintenance program, fully integrated with the workflow and the CMMS.

Leading industrial organizations are evolving away from reactive ("fix-it-when-it-breaks") management into preventive and predictive management ("anticipating, planning, and fix-it-before-it-breaks"). This evolution requires well-planned and executed actions on several fronts.

This training course will highlight:


Training Objectives

What are the Goals?

At the end of this training course, you will learn to:

Target Audience

Who is this Training Course for?

This training course is suitable to a wide range of professionals but will greatly benefit:

Training Methods

How will this Training Course be Presented?

This PetroKnowledge training course will be conducted along interactive workshop principles. There will be a variance of lectures and practical exercises. Experiences from different areas will be discussed. There will be many opportunities for discussion and sharing experiences.

Daily Agenda

Day One: The Need for Maintenance

Competency Description: The objective is to establish a strong understanding of the position of preventive & predictive maintenance strategies and their supporting best practices within the broader perspective of the asset management framework.

Key behaviours

Topics to be covered

Day Two: Developing the CMMS

Competency Description: The objective is to understand the supporting function of a CMMS.

Key behaviours

Topics to be covered

Day Three: The Planning Function

Competency Description: The objective is to understand the relationship of the planning function and the preventive maintenance strategy.

Key behaviours

Topics to be covered

Day Four: Predictive Maintenance

Competency Description: The objective is to understand the different predictive maintenance technologies and how they fit in the RBM concept. 

Key behaviours

Topics to be covered

Day Five: Control of the Maintenance Process

Competency Description: The objective is to understand how to get grip on the maintenance process and workflow by implementing the preventive maintenance strategies, integrate them into your system and monitor.

Key behaviours

Topics to be covered

Accreditation

PetroKnowledge is recognized by the Society for Maintenance & Reliability Professionals (SMRP) as an Approved Provider. The SMRP Approved Provider status allows PetroKnowledge to host a number of Maintenance & Reliability related continuing education trainings.

This training course is approved by SMRP to issue 25 Continuing Education Course Hours (CECHs) towards recertification of CMRP, CMRT or CAMA credentials.

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© 2018. Material published by Petroknowledge shown here is copyrighted.

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Institute of Leadership & Management
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 Maintenance & Reliability Professionals
Energy Institute
merican Society for Nondestructive Testing
American Welding Society
Project Management Institute
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