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An Intensive 5 Day Training Course

Maintenance & Reliability Best Practices

Lowering Life Cycle Cost of Equipment

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Code Date Venue Fee($)
MN157 05 - 09 Aug 2018 Abu Dhabi - UAE 4,750
MN157 16 - 20 Dec 2018 Dubai - UAE 4,750
MN157 13 - 17 Jan 2019 Dubai - UAE 4,950
MN157 07 - 11 Apr 2019 Dubai - UAE 4,950

*All fees are exclusive of VAT


Why Choose this Training Course?

Lower revenues due to lower commodity prices have placed equipment life-cycle costs under the management spotlight like never before. Maintainers are faced with the challenge to deliver the same levels of equipment safety, reliability and availability with smaller budgets. This Maintenance & Reliability training course introduces the practical tools and practices that organisations need to adopt to drive down their equipment life-cycle costs in practical ways.

This PetroKnowledge course emphasizes the most effective strategies, policies, tactics and practices that are needed to ensure the reliability, integrity and durability of the physical assets through their life-cycle.

This training course will highlight:

  • Financial concepts of costs, capital, profit and return on investment
  • The model for asset healthcare
  • Cost impact of equipment failure and degradation
  • Proactive practices and tools to reduce maintenance costs
  • Failure analysis to focus cost reduction efforts
  • Work management to improve resource efficiency

Training Objectives click here

What are the Goals?

At the end of this training course, you will learn to:

  • Understand the concepts of costs, capital, profit and ROI
  • Understand the cost impact of unanticipated failure
  • Apply proactive policies to reduce future maintenance costs
  • Structure and analyse failure data to reduce repetitive failures
  • Identify root causes of unanticipated failure costs
  • Reduce resource costs through efficient work management practices

Target Audience click here

Who is this Training Course for?

It is highly recommended that maintenance, reliability, engineering and technical support staff including leadership and management attend this PetroKnowledge course, including:

  • Planners
  • Supervisors
  • Engineers
  • Reliability engineers
  • Maintenance team leaders and managers
  • Operations team leaders and managers

Training Methods click here

How will this Training Course be Presented?

The training course is delivered by means of a combination of instructor-led topic areas and class discussions.  The training is further enhanced by the use of case studies, examples and practical exercises that are pre-loaded onto a laptop for each delegate. The templates, case studies, examples and exercises are subsequently available to each delegate after the course as a reference for further study, research or practice. This ensures a high level of knowledge and skill retention.

Daily Agenda click here

Day One: Equipment Life-cycle Cost Introduction

Competency Description: Establishes a knowledge base of some of the fundamental concepts of reliability, costs and general maintenance best practice to enable delegates to relate to the rest of the course

Key behaviours

  • Understand the main reliability functions
  • Understand the basic financial
  • Understand the asset healthcare model
  • Understand the key areas of physical asset management

Topics to be covered

  • Definitions of reliability, maintenance & asset management
  • The concept of costs, capital, profits and return on investment
  • The ‘Asset Healthcare Model’
  • Key areas of asset management
  • Open discussion sessions

Day Two: Cost Factors and Causes

Competency Description: Recognise the factors and causes of maintenance costs so that actions can be focused to the cause of failures instead of the symptoms

Key behaviours

  • Understand the direct and indirect cost of equipment failure
  • Identify the functions and required performance standards of systems
  • Analyse likely failure modes, causes and effects
  • Quantify the risk of equipment failure

Topics to be covered

  • The real cost of unanticipated failure
  • Asset performance standards
  • The forms of asset failure and degradation
  • The causes and nature of asset failure and degradation
  • The effects, cost and risks of asset degradation
  • Practical application and discussion of case study

Day Three: Breaking the Cycle of Degradation and Costs

Competency Description: Develop strategies policies and tactics to reduce the frequency of failure and optimise current policies to lower costs over the equipment life-cycle

Key behaviours

  • Select PM tasks on the basis of costs and risks
  • Determine PM task intervals
  • Determine condition based task intervals
  • Create job plans and work orders for PM work
  • Identify spare parts requirements and propose stocking policies

Topics to be covered

  • Programmed maintenance
  • Programmed maintenance intervals
  • Condition-based maintenance intervals
  • Implementing optimised PM programs
  • Optimizing spares to support the maintenance program
  • Practical application and discussion of case study

Day Four: Cost Reduction through Defect Elimination

Competency Description: Learn from the past and change the future. Use statistical tools to identify recurring events and them apply rigorous failure analysis to identify physical, human and latent causes. Apply improvement actions to prevent re-occurrence

Key behaviours

  • Structure and code data collection to support reliability analysis
  • Quantify chronic failures and their losses
  • Apply rigorous root cause analysis to eliminate root causes
  • Propose recommendations to eliminate root causes

Topics to be covered

  • Failure data collection and analysis
  • The impact of chronic failures versus intermittent failures
  • Focus improvement through Pareto analysis
  • Quantify losses in life cycle terms
  • Rigorous root cause analysis techniques
  • Root cause analysis case study
  • Discussion of software and templates to support analysis

Day Five: Work Management converts Strategy to Practice

Competency Description: A maintenance function is only as good as it is capable of turning strategy, policy and tactics to action. The advanced planning of work, the mobilisation of material and logistics and scheduling tasks in a coordinated manner to ensure that work is done efficiently and to the required standard of quality

Key behaviours

  • Understand the importance of defect reporting and recognise shortcomings
  • Appreciate the importance of backlog
  • Understand the importance of planning for work quality
  • Calculate manpower capacity
  • Understand basic principles of efficient scheduling

Topics to be covered

  • Work identification and defect reporting
  • The importance of backlog
  • Planning for quality and reliability
  • Capacity planning
  • Scheduling for efficiency
  • Work logistics and preparation
  • Checklists and practical aspects work quality control
  • Final discussion and evaluation

Accreditation click here

PetroKnowledge is recognized by the Society for Maintenance & Reliability Professionals (SMRP) as an Approved Provider. The SMRP Approved Provider status allows PetroKnowledge to host a number of Maintenance & Reliability related continuing education trainings.

This training course is approved by SMRP to issue 25 Continuing Education Course Hours (CECHs) towards recertification of CMRP, CMRT or CAMA credentials.

Related Courses click here


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VAT Announcement: The Government of UAE have introduced Value Added Tax (VAT) on goods and services from 01-January-2018. In compliance with the legislation issued by the UAE Government, we will be applying a 5% VAT on the fees for all our programs and services offered from January 2018 as applicable and stipulated in the FTA circulars.

PetroKnowledge Training


Maintenance & Reliability Best Practices
Lowering Life Cycle Cost of Equipment


Code Date Venue Fees
MN157 05 - 09 Aug 2018 Abu Dhabi - UAE $4,750
MN157 16 - 20 Dec 2018 Dubai - UAE $4,750
MN157 13 - 17 Jan 2019 Dubai - UAE $4,950
MN157 07 - 11 Apr 2019 Dubai - UAE $4,950



Why Choose this Training Course?

Lower revenues due to lower commodity prices have placed equipment life-cycle costs under the management spotlight like never before. Maintainers are faced with the challenge to deliver the same levels of equipment safety, reliability and availability with smaller budgets. This Maintenance & Reliability training course introduces the practical tools and practices that organisations need to adopt to drive down their equipment life-cycle costs in practical ways.

This PetroKnowledge course emphasizes the most effective strategies, policies, tactics and practices that are needed to ensure the reliability, integrity and durability of the physical assets through their life-cycle.

This training course will highlight:


Training Objectives

What are the Goals?

At the end of this training course, you will learn to:

Target Audience

Who is this Training Course for?

It is highly recommended that maintenance, reliability, engineering and technical support staff including leadership and management attend this PetroKnowledge course, including:

Training Methods

How will this Training Course be Presented?

The training course is delivered by means of a combination of instructor-led topic areas and class discussions.  The training is further enhanced by the use of case studies, examples and practical exercises that are pre-loaded onto a laptop for each delegate. The templates, case studies, examples and exercises are subsequently available to each delegate after the course as a reference for further study, research or practice. This ensures a high level of knowledge and skill retention.

Daily Agenda

Day One: Equipment Life-cycle Cost Introduction

Competency Description: Establishes a knowledge base of some of the fundamental concepts of reliability, costs and general maintenance best practice to enable delegates to relate to the rest of the course

Key behaviours

Topics to be covered

Day Two: Cost Factors and Causes

Competency Description: Recognise the factors and causes of maintenance costs so that actions can be focused to the cause of failures instead of the symptoms

Key behaviours

Topics to be covered

Day Three: Breaking the Cycle of Degradation and Costs

Competency Description: Develop strategies policies and tactics to reduce the frequency of failure and optimise current policies to lower costs over the equipment life-cycle

Key behaviours

Topics to be covered

Day Four: Cost Reduction through Defect Elimination

Competency Description: Learn from the past and change the future. Use statistical tools to identify recurring events and them apply rigorous failure analysis to identify physical, human and latent causes. Apply improvement actions to prevent re-occurrence

Key behaviours

Topics to be covered

Day Five: Work Management converts Strategy to Practice

Competency Description: A maintenance function is only as good as it is capable of turning strategy, policy and tactics to action. The advanced planning of work, the mobilisation of material and logistics and scheduling tasks in a coordinated manner to ensure that work is done efficiently and to the required standard of quality

Key behaviours

Topics to be covered

Accreditation

PetroKnowledge is recognized by the Society for Maintenance & Reliability Professionals (SMRP) as an Approved Provider. The SMRP Approved Provider status allows PetroKnowledge to host a number of Maintenance & Reliability related continuing education trainings.

This training course is approved by SMRP to issue 25 Continuing Education Course Hours (CECHs) towards recertification of CMRP, CMRT or CAMA credentials.

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All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.


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© 2018. Material published by Petroknowledge shown here is copyrighted.

All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.


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