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Maintenance Management & Technology  A to Z of Best Practices

An Intensive 10-Day Training Course

Maintenance Management & Technology
A to Z of Best Practices

We currently have no scheduled session for this Course. If you are interested in running this course, please contact our Training Department at info@petroknowledge.com

Why Choose this Training Course?

Why Choose this Course?

Maintenance Best Practices are critical for every successful individual and company. This comprehensive 10-day course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills. It covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation.

 

The Structure

This comprehensive course consists of two modules which can be booked as a 10 Day Training event, or as individual, 5 Day courses.

Module 1 - Maintenance Management Best Practices: Systems, Tools & Techniques

Module 2 - Maintenance Technology Best Practices: Inspection, Analysis & Monitoring

What are the Goals?

What are the Goals?

  • To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
  • To instruct Maintenance optimization best practice techniques
  • To provide opportunities to discuss the application of these best practices
  • Provide an opportunity to learn these concepts through practical exercises

Who is this Training Course for?

Who is this Course for?

It is highly recommended that all Maintenance, Reliability, Engineering and technical support staff including leadership and management attend this workshop. If you and your company are interested in greatly increasing productivity, this will be a very valuable course.

How will this Training Course be Presented?

How will this be Presented?

This workshop is designed to be a hands-on, stimulating experience. The course is highly interactive with many discussion and facilitated practice sessions.

Daily Agenda

Module 1: Maintenance Management Best Practices: Systems, Tools & Techniques

Day One: An Overview of Key Maintenance Work Processes

  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance - Reactive, planned and improvement jobs, Preventive and Proactive

 

Day Two: Maintenance Management Systems

  • Maintenance Planning and Scheduling
  • Computerised Maintenance Management Systems
  • Developing Maintenance Key Performance Indicators

 

Day Three: Preventive Maintenance and Maintenance Strategy

  • Maintenance Organisation Structure and Policies
  • Developing and Implementing a Preventive Maintenance Program
  • Applying Reliability Based principles to Maintenance Strategy Development

 

Day Four: Maintenance Logistics and Cost Control

  • Managing Maintenance Spare Parts and Logistics
  • Optimising Spare Parts Inventory Levels
  • Maintenance Budgeting
  • Controlling Maintenance Costs
  • Introduction to Life Cycle Cost Concepts

 

Day Five: Maintenance Team Work

  • Engineering, Production & Maintenance Teams
  • Benefits of Integrated teams
  • Motivation and empowerment
  • Total Productive Maintenance Concepts
  • Implementing Team Based Continuous Improvement in Maintenance

 

Module 2: Maintenance Technology Best Practices: Inspection, Analysis & Monitoring

Day Six: Failure of Machines and Inspection Based Failure Analysis

Causes of Machinery Failure

  • Wear Mechanisms
  • Fatigue
  • Fretting
  • Corrosion and Electrolytics

Fundamental Machine Problems

  • Balance Problems
  • Alignment Problems
  • Machinery Mounting Problems

Component Failure

  • Plain Bearings
  • Rolling Element Bearings
  • Couplings
  • Seals
  • Gears Drives
  • Belt Drives

 

Day Seven: Statistical Failure Analysis and Reliability

  • Job Feedback and the Importance of History Records
  • Pareto Effects
  • Elementary Statistics
  • Collection, Analysis, Representation and Interpretation of Statistical Data
  • Reliability Models
  • Maintenance Cost Optimisation

 

Day Eight: Condition Based Maintenance

The Condition Based Approach

  • What to Monitor and Where
  • Condition Monitoring Systems
  • Trending of Monitored Data
  • Frequency of Measurement
  • Parameter Symptom Limits
  • Remaining Life Prediction

 

Day Nine: Machinery Condition Monitoring

  • General Purpose CM
  • Thermal Monitoring
  • Lubricant Monitoring
  • The Essentials of Vibration Monitoring
  • What is Vibration
  • How to Measure Vibration
  • Where to Measure Vibration
  • How to Represent Vibration

 

Day Ten: Vibration Analysis

  • Overall and Spectral Representation
  • The Big Five Machine Faults
  • Detecting Faults Using Vibration
  • Diagnosing Faults Using Vibration

 

Certificate

  • On successful completion of this training course, a PetroKnowledge Certificate will be awarded to the delegates

Frequently Asked Questions

How can I register for a training course?

  • To register online through our website, please click “Enroll Now” on the course page, complete and submit the form. A confirmation e-mail and instructions will be sent to the participant’s e-mail.
  • You may also get in touch with our Registration Team on
    +971 50 981 7386 | +971 2 557 7389 or send an email to reg@petroknowledge.com

When and how do I arrange payments?

  • Payments can be made in USD or UAE local currency AED (Arab Emirates Dirhams) either by Bank Transfer or by Credit Card. Our Bank Account details will be provided on the invoice.
  • Course fees are payable upon booking unless a valid, authorized Purchase Order is provided and accepted.
  • Invoices will be sent via email/courier to the ID/name and address provided.
  • The course fee shall be settled prior to course start date. Corporate payments with existing payment policy shall be relayed to us in advance.

When should I expect to receive confirmation of registration?

Upon successful registration online, enrolment on the respective training course will be confirmed by Registration Team by e-mail along with the invoice and joining instruction.

Is there a discount for more than one registrant/course?

For corporate fees and group registration, please send your query to info@petroknowledge.com.

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All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing (in any medium), transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.


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