An Intensive 10-Day Training Course
Maintenance Management & Technology
A to Z of Best Practices
We currently have no scheduled session for this Course. If you are interested in running this course, please contact our Training Department at info@petroknowledge.com
Why Choose this Training Course?
Why Choose this Course?
Maintenance Best Practices are critical for every successful individual and company. This comprehensive 10-day course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills. It covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation.
The Structure
This comprehensive course consists of two modules which can be booked as a 10 Day Training event, or as individual, 5 Day courses.
Module 1 - Maintenance Management Best Practices: Systems, Tools & Techniques
Module 2 - Maintenance Technology Best Practices: Inspection, Analysis & Monitoring
What are the Goals?
What are the Goals?
- To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
- To instruct Maintenance optimization best practice techniques
- To provide opportunities to discuss the application of these best practices
- Provide an opportunity to learn these concepts through practical exercises
Who is this Training Course for?
Who is this Course for?
It is highly recommended that all Maintenance, Reliability, Engineering and technical support staff including leadership and management attend this workshop. If you and your company are interested in greatly increasing productivity, this will be a very valuable course.
How will this Training Course be Presented?
How will this be Presented?
This workshop is designed to be a hands-on, stimulating experience. The course is highly interactive with many discussion and facilitated practice sessions.
Daily Agenda
Module 1: Maintenance Management Best Practices: Systems, Tools & Techniques
Day One: An Overview of Key Maintenance Work Processes
- Introduction to Maintenance Management
- Definitions of key terms
- Types of Maintenance - Reactive, planned and improvement jobs, Preventive and Proactive
Day Two: Maintenance Management Systems
- Maintenance Planning and Scheduling
- Computerised Maintenance Management Systems
- Developing Maintenance Key Performance Indicators
Day Three: Preventive Maintenance and Maintenance Strategy
- Maintenance Organisation Structure and Policies
- Developing and Implementing a Preventive Maintenance Program
- Applying Reliability Based principles to Maintenance Strategy Development
Day Four: Maintenance Logistics and Cost Control
- Managing Maintenance Spare Parts and Logistics
- Optimising Spare Parts Inventory Levels
- Maintenance Budgeting
- Controlling Maintenance Costs
- Introduction to Life Cycle Cost Concepts
Day Five: Maintenance Team Work
- Engineering, Production & Maintenance Teams
- Benefits of Integrated teams
- Motivation and empowerment
- Total Productive Maintenance Concepts
- Implementing Team Based Continuous Improvement in Maintenance
Module 2: Maintenance Technology Best Practices: Inspection, Analysis & Monitoring
Day Six: Failure of Machines and Inspection Based Failure Analysis
Causes of Machinery Failure
- Wear Mechanisms
- Fatigue
- Fretting
- Corrosion and Electrolytics
Fundamental Machine Problems
- Balance Problems
- Alignment Problems
- Machinery Mounting Problems
Component Failure
- Plain Bearings
- Rolling Element Bearings
- Couplings
- Seals
- Gears Drives
- Belt Drives
Day Seven: Statistical Failure Analysis and Reliability
- Job Feedback and the Importance of History Records
- Pareto Effects
- Elementary Statistics
- Collection, Analysis, Representation and Interpretation of Statistical Data
- Reliability Models
- Maintenance Cost Optimisation
Day Eight: Condition Based Maintenance
The Condition Based Approach
- What to Monitor and Where
- Condition Monitoring Systems
- Trending of Monitored Data
- Frequency of Measurement
- Parameter Symptom Limits
- Remaining Life Prediction
Day Nine: Machinery Condition Monitoring
- General Purpose CM
- Thermal Monitoring
- Lubricant Monitoring
- The Essentials of Vibration Monitoring
- What is Vibration
- How to Measure Vibration
- Where to Measure Vibration
- How to Represent Vibration
Day Ten: Vibration Analysis
- Overall and Spectral Representation
- The Big Five Machine Faults
- Detecting Faults Using Vibration
- Diagnosing Faults Using Vibration
Certificate
- On successful completion of this training course, a PetroKnowledge Certificate will be awarded to the delegates
