An Intensive 5-day Training Course
Process Flare Fundamentals
Design, Installation, Operation, Inspection, and Troubleshooting
Scheduled Dates
Classroom
| 21 - 25 Apr 2025 | Dubai - UAE | $5,950 | RESERVE A SEAT |
| 27 - 31 Oct 2025 | Dubai - UAE | $5,950 | RESERVE A SEAT |
Would an alternative date be more suitable?
We offer a variety of tailored training options, customized to meet your organisation's needs. Delivered anytime, anywhere, we make it easy to bring expert training directly to your team.
Why Choose this Training Course?
This intensive PetroKnowledge training course will provide a comprehensive overview of process flare systems in oil and gas processing facilities. The course begins with the need for pressure control/overpressure protection, continues with the key engineering and design aspects including code considerations, and concludes with selecting and defining the components of flare, blow- down and relief systems. It outlines the many different flare technologies available and the type of application each is most suited for. It will also demonstrate to the attendee how to control smoke, noise, radiation and flame luminosity. Philosophy of Zero Flaring/flare gas recovery and its limitations will be covered as well. In addition to the scientific procedures and contents of this course, many real-life case studies and implementations are planned to be presented in an open discussion forum with the participants. All case studies are developed from "Actual Case Studies".
This PetroKnowledge training course provides both theoretical and practical knowledge and skills highlighting:
- A comprehensive overview of flare systems in oil and gas processing facilities
- Detailed types of flares and the importance of its components
- Operational considerations and pressure relief, flare system data management
- Monitoring and controlling production losses and identification of the types of leaks
- How to maintain the efficient operation of process units taking into account safety as the prime consideration
What are the Goals?
By the end of this Petroknowledge training course participants will be able to:
- Have a comprehensive overview of flare, blow down and pressure relief systems
- Identify the different types of flares and review to improve the operation
- Understand types, design, sizing of a pressure relief valve and a rupture disk
- Understand the process hazards, LOPA, SIL, ESDs levels, ESD philosophy
- Understand all terminologies related to flare & overpressure protection
- Understand of design, operation, and maintenance of the flare system
- Identify/understand overpressure protection guidelines
- Describe flare knock out drum and liquid seal drum functions and troubleshooting
- Be aware of the important role of steam in smokeless flare operations
- List the components used in relief and blowdown system and discuss its function
- Understand how to operate a flare system competently
- Be aware with the flare emissions and their effects on personnel and the environment
- List the components used in relief and blowdown system and discuss its function
- Explain what is meant by 'maximum relief load' and 'relieving capacity'
- Describe which scenarios should be considered for sizing a relief valve and explain which criteria should be used for sizing a depressurizing valve
- Explain the effect of thermal radiation
- Understand the philosophy of zero flaring/flare gas recovery
Who is this Training Course for?
This PetroKnowledge training course is suitable for a wide range of professionals but will greatly benefit:
- Process Engineers
- Operation Engineers
- Production Engineers
- Senior Operation Personnel
- Operation Staff
- Technical Supervisory Staff
- Maintenance Engineers
- Plant Engineers
- Design Engineers
How will this Training Course be Presented?
A highly interactive combination of lecture and discussion sessions will be managed to maximize the amount and quality of information, knowledge and experience transfer. The sessions will start by raising the most relevant questions and motivate everybody finding the right answers. The attendants will also be encouraged to raise more of their own questions and to share developing the right answers using their own analysis and experience. Course material through power point equipped with necessary animation, learning videos, and general discussion to provide participants with full understanding concerning the subject course will be provided.
Organisational Impact
- This PetroKnowledge training course will guide the participates to understand the key concepts and techniques for the flare, blow down and pressure relief systems. These key concepts can be utilized to maintain the safe and efficient operation of the processing facilities
- This training course will emphasize the safe utilization of these fundamentals by operations and maintenance personnel, and equipment troubleshooting techniques
Personal Impact
By attending this PetroKnowledge training course, you will be able to:
- Gain a detailed overview of flare, blow down and pressure relief systems.
- Understand how to operate a flare system competently
- Gain an understanding of the flare emissions and its effects on personnel and the environment
- Understand the process hazards, LOPA, SIL, ESDs levels, and ESD philosophy.
- Understand how to maintain the efficient operation of process units taking into account safety as the prime consideration
Daily Agenda
Day One: Process Flare System Description and Design
- Purposes and overview of typical relief and flare systems and key components
- Safety implications and the causes of overpressure
- Scenarios to be considered for sizing a relief valve
- Flare system relevant Code & Standards
- Types of flares and main components
- Flare selection: Vertical vs. horizontal flare (advantages and disadvantages), air-assisted and multi-point flares
- Case study
Day Two: Flare System Operational Considerations
- Flashback prevention
- Seal pot and knock out system
- Noise and smoke control
- Flare pilots
- Ignition and flame monitoring system
- Thermal radiation
- Efficiency, Emissions
- Troubleshooting flare system
- Case study
Day Three: Flare System Safety Considerations and Measures
- Safety Considerations in flare system Design
- Types, Design, Sizing of a Pressure Relieve Valve and rupture disk
- Flare Line Routing and Materials of Construction
- Definition of Safety in Process Design
- Components of Process Safety: People, Plant, Process
- Risk Identification and Safety Analysis
- Process Hazard Analysis: HAZOP, HAZID, LOPA
- Examples and case studies
Day Four: Operational and Environmental Considerations
- Monitor and control production losses and identify the types of leaks
- Flare versus vent decisions
- Emissions
- Noise
- Radiation levels
- Examples and case studies
Day Five: Philosophy of Flare Gas Recovery/Zero flaring Systems
- Flaring Impacts on health, safety, and environment
- Flare Gas Recovery process description
- Zero Flaring systems
- Root cause analysis of critical failures
- Case studies
Certificate
- On successful completion of this Training Course / Online Training Course, a PetroKnowledge Certificate / E-Certificate will be awarded to the delegates.
Frequently Asked Questions
Why PetroKnowledge?
PetroKnowledge is a globally recognized provider of training courses for oil and gas professionals, offering a wide range of specialized training courses designed to enhance knowledge, skills, and expertise in the energy sector. With courses tailored to meet the evolving demands of the oil and gas industry, PetroKnowledge helps professionals stay up-to-date with industry standards, technological advancements, and best practices.
Who are these training courses designed for?
Our courses are specifically developed for professionals in the oil and gas industry, including engineers, technical staff, managers, and other specialists looking to advance their careers. Whether you’re a seasoned expert or new to the sector, our training for oil and gas professionals is suited to individuals at all stages of their professional journey.
Are the courses delivered online or in person?
PetroKnowledge offers flexible learning solutions with both online courses and in-person training options. Online courses for oil and gas professionals provide the flexibility to learn from anywhere, while in-person courses offer a hands-on, interactive learning environment. Each training course page provides detailed information on the delivery format, allowing you to choose the option that best meets your learning style and schedule
Can I get a customized training course for my team?
Yes, PetroKnowledge offers customized in-house training solutions for organizations looking to upskill their teams. We work closely with companies to design bespoke training courses for oil and gas professionals that address specific challenges and objectives. Whether you need on-site training or online solutions, we can tailor the training courses to suit your organization’s needs.
Are there any prerequisites for attending a course?
Certain advanced training courses for oil and gas professionals may require prior experience or technical knowledge. These prerequisites ensure that participants can fully benefit from the course content. We recommend reviewing the course description on the relevant page to determine if any prerequisites apply to your selected course.
How can I enroll in a course?
Enrolling in one of our training courses for oil and gas professionals is simple and convenient. Navigate to the specific course page, click “Enroll Now,” and complete the registration form. You will receive a confirmation email with further details on how to proceed.
You may also get in touch with our Registration Team on
+971 50 981 7386 | +971 2 557 7389 or send an email to [email protected]
When should I expect to receive confirmation of registration?
Upon successful registration online, enrolment on the respective training course will be confirmed by Registration Team by e-mail along with the invoice and joining instruction.
Will I receive a certificate after completing the course?
Yes, upon successful completion of our courses for professionals in the oil and gas industry, you will receive an industry-recognized certificate from PetroKnowledge. This certification is designed to validate your skills and knowledge and can significantly enhance your professional credentials, boosting your career prospects in the competitive oil and gas sector.
When and how do I arrange payments?
We offer two convenient payment options:
- Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
- Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.
What is the refund or cancellation policy?
Our refund and cancellation policy varies depending on the course and circumstances. Generally, cancellations made at least 21 days before the training are eligible for a refund, less any administrative fees. If you have any specific inquiries about the cancellation or refund, don’t hesitate to contact our support team, who can assist with your booking and cancellation queries.
Is there a discount for more than one registrant/course?
For corporate fees and group registration, please send your query to [email protected].
