Machinery Failure, Vibration & Predictive Maintenance

An Intensive 5-day Training Course

Machinery Failure, Vibration &
Predictive Maintenance

Predictive Maintenance Strategy

Machinery Failure, Vibration & Predictive Maintenance

Scheduled Dates

Classroom

13 - 17 May 2024 Dubai - UAE $5,950 RESERVE A SEAT
02 - 06 Sep 2024 Dubai - UAE $5,950 RESERVE A SEAT

Online

02 - 06 Sep 2024 Online $3,950 RESERVE A SEAT

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Why Choose this Training Course?

Machines deteriorate as they get older so we can expect a certain amount of performance falloff and general deterioration of the machine. If we understand the failure mechanisms that are in place, we can identify which parameters best indicate the deterioration of the machine.

Failure analysis and Predictive Maintenance techniques, including vibration analysis, are discussed in the training course with a view to optimising the maintenance engineering effort while maximising production. Other techniques that will be addressed include infrared thermography, passive ultrasonics, tribology and performance monitoring.

What are the Goals?

At the end of this PetroKnowledge training course participants will have:

  • An understanding of Machine Failure Analysis techniques
  • An understanding of a range of Predictive Maintenance Technologies
  • Knowledge of the potential contribution of each these technologies to maintenance efficiency
  • Guidelines indicating how these technologies can interact with and support each other
  • Hints and Tips for practical application of these technologies so as to achieve the best results

    A practical approach to developing an action plan to utilise these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits.

Who is this Training Course for?

  • Supervisors
  • Team Leader
  • Professionals in Maintenance, Engineering and Production

This PetroKnowledge training course will also benefit anyone who wishes to update themselves on Predictive Maintenance Technologies and Failure Analysis techniques, as well as those who have to judge the suitability of these technologies for their needs and learn how to implement them for the benefit of their organisations.

How will this Training Course be Presented?

This PetroKnowledge training course will be conducted along workshop principles with formal lectures, case studies and interactive worked examples. Relevant case studies will be provided to illustrate the application of each tool in an operations environment. Each learning point will be re-enforced with practical exercises. There will be ample opportunities for discussion and sharing experiences.

Organisational Impact

Analysis of machine failures and predictive maintenance of rotating plant is vital to the budgetary success of the operations organisation. On completion of this training course, the delegate will be able to critically analyse the methodologies employed within the organisation and instigate improvements where required.

Personal Impact

Technical knowledge is key to effective control and peer respect within any maintenance organisation; when this is achieved personal satisfaction follows. This training course will give the delegate the required level of technical knowledge and skill to achieve that personal satisfaction.

Daily Agenda

Day One: Understanding Failures
  • Machine Failure Analysis
    • Wear and Tribology
    • Fatigue Mechanisms
    • Plain, tilt-pad and anti-friction bearing and seal failures
Day Two: Reliability Fundamentals and Methods for Avoiding Failures
  • Fundamentals of Reliability of Machinery 
  • Reliability Determination and Assessment Methods 
  • Statistical Analysis of Machinery Failures
  • Workshop and Case Study
Day Three: Understanding Predictive Maintenance
  • Predictive Maintenance Concepts
    • Introduction
    • Maintenance Strategies
    • Predictive Maintenance – background and history
    • Predictive Maintenance Technologies – an overview
    • Potential Failure Analysis – deciding which technologies to apply
  • Vibration Analysis
    • Introduction to Vibration Analysis
    • Frequency Analysis and the Fast Fourier Transform
    • Vibration Transducers
    • Basic Failure Mechanisms with examples
Day Four: Using Predictive Maintenance
  • Vibration Standards and Alarm Levels
  • Vibration Diagnostics
  • Amplitude Demodulation – a.k.a Enveloping, SSE, HFD, Peak-Vue
  • Vibration on Rolling Element Bearings
  • Resonance – identification & cure
  • Other Predictive Maintenance Techniques
    • Infrared Thermography
    • Thermographic Applications
    • Passive Ultrasonics - contact and non-contact
    • Ultrasonic Applications
    • Tribology – oil analysis
Day Five: Control Mechanisms
  • Managing Predictive Maintenance
    • Performance and Efficiency Monitoring
    • Managing the Predictive Maintenance effort
    • Cost Analysis
    • Reporting Techniques
    • Integrating Predictive Maintenance into the Maintenance Plan

Certificate

  • On successful completion of this Training Course / Online Training Course, a PetroKnowledge Certificate / E-Certificate will be awarded to the delegates.

In Association With

GLOMACS Training

Our collaboration with GLOMACS aims to provide the best training services and benefits for our valued clients

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Frequently Asked Questions

  • To register online through our website, please click “Enroll Now” on the course page, complete and submit the form. A confirmation e-mail and instructions will be sent to the participant’s e-mail.
  • You may also get in touch with our Registration Team on
    +971 50 981 7386 | +971 2 557 7389 or send an email to [email protected]

  • Payments can be made in USD or UAE local currency AED (Arab Emirates Dirhams) either by Bank Transfer or by Credit Card. Our Bank Account details will be provided on the invoice.
  • Course fees are payable upon booking unless a valid, authorized Purchase Order is provided and accepted.
  • Invoices will be sent via email/courier to the ID/name and address provided.
  • The course fee shall be settled prior to course start date. Corporate payments with existing payment policy shall be relayed to us in advance.

Upon successful registration online, enrolment on the respective training course will be confirmed by Registration Team by e-mail along with the invoice and joining instruction.

For corporate fees and group registration, please send your query to [email protected].

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