An Intensive 5-day Training Course
Maintenance Technology Best Practices
Inspection, Analysis & Monitoring
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We don’t have a scheduled session for this course at the moment. For more information and to enquire about future sessions, please feel free to reach out to our Training Department ([email protected])
Why Choose this Training Course?
Maintenance Best Practices are critical for every successful individual and company. It is the job of the maintenance professional to optimise the maintenance effort using a structured and systematic approach. This course covers all the fundamentals of Maintenance that a suitably qualified professional would be expected to carry out during his duty starting with the first steps and building up in a stair case fashion to a fully functional maintenance organisation.
What are the Goals?
To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits. By virtue of dynamic participation in this seminar, it is to be expected that delegates will make a substantial, positive impact on the maintenance regime within their home organisation. At the end of this seminar participants will have:
- A solid understanding of Maintenance optimization best practice techniques
- An understanding of a range of equipment failures and their implications to the operational organisation.
- The ability to design a maintenance plan for the upkeep and maintenance inspections of static and rotating plant.
- A practical approach to developing an action plan to utilise these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits
Who is this Training Course for?
This comprehensive 5-day course has been designed to benefit both qualified new professionals as well as experienced professionals who might need to refresh their skills It is highly recommended that all Maintenance, Reliability, Engineering and technical support staff including leadership and management attend this workshop. If you and your company are interested in greatly increasing productivity, this will be a very valuable course.
How will this Training Course be Presented?
This workshop is designed to be a hands-on, stimulating experience. The course is highly interactive with many discussion and facilitated practice sessions led by speakers who are at the forefront of their field.
Daily Agenda
Day One: Failure of Machines and Inspection Based Failure Analysis
Causes of Machinery Failure
- Wear Mechanisms
- Fatigue
- Fretting
- Corrosion and Electrolytics
Fundamental Machine Problems
- Balance Problems
- Alignment Problems
- Machinery Mounting Problems
Component Failure
- Plain Bearings
- Rolling Element Bearings
- Couplings
- Seals
- Gears Drives
- Belt Drives
Day Two: Statistical Failure Analysis and Reliability
- Job Feedback and the Importance of History Records
- Pareto Effects
- Elementary Statistics
- Collection, Analysis, Representation and Interpretation of Statistical Data
- Reliability Models
- Maintenance Cost Optimisation
Day Three: Condition Based Maintenance
The Condition Based Approach
- What to Monitor and Where
- Condition Monitoring Systems
- Trending of Monitored Data
- Frequency of Measurement
- Parameter Symptom Limits
- Remaining Life Prediction
Day Four: Machinery Condition Monitoring
- General Purpose CM
- Thermal Monitoring
- Lubricant Monitoring
- The Essentials of Vibration Monitoring
- What is Vibration
- How to Measure Vibration
- Where to Measure Vibration
- How to Represent Vibration
Day Five: Vibration Analysis
- Overall and Spectral Representation
- The Big Five Machine Faults
- Detecting Faults Using Vibration
- Diagnosing Faults Using Vibration
Certificate
- On successful completion of this Training Course / Online Training Course, a PetroKnowledge Certificate / E-Certificate will be awarded to the delegates.
