High Pressure Pump Operation, Maintenance, Overhauling & Troubleshooting

An Intensive 5-day Training Course

High Pressure Pump Operation, Maintenance,
Overhauling & Troubleshooting

High Pressure Pump Operation, Maintenance, Overhauling & Troubleshooting

Scheduled Dates

Classroom

10 - 14 Feb 2025Dubai - UAE$5,950RESERVE A SEAT
10 - 14 Nov 2025Dubai - UAE$5,950RESERVE A SEAT
09 - 13 Feb 2026Dubai - UAE$5,950RESERVE A SEAT

Online

10 - 14 Nov 2025Online$3,950RESERVE A SEAT

Would an alternative date be more suitable?

We offer a variety of tailored training options, customized to meet your organisation's needs. Delivered anytime, anywhere, we make it easy to bring expert training directly to your team.

In-House Solutions ›

Why Choose this Training Course?

Understanding the design, operation & characteristics of High Pressure Pumps will have an important reflection on the process quality, equipment, plant reliability and the economics of the whole activity. Identifying the problems associated with these pumps is essential for diagnosis, troubleshooting and plan for required maintenance.

This Petroknowledge training course is designed to provide an in-depth perspective of High Pressure pump technology in terms of selection, operation, maintenance and troubleshooting. This training course will also cover single stage and multi stages centrifugal pumps and positive-displacement pumps. Packing, mechanical seals, sealing systems, wear rings, coupling and alignment and other vital components will be explained in detail.

This training course will advance the staff Competencies as follows;

  • Knowledge of High Pressure pump operation, troubleshooting and maintenance in depth
  • Experience a unique blend of practical application and basic analysis methods
  • Understanding of pump operating principles and operating systems
  • Know the advantages and disadvantages of various pump types
  • Understanding of technical principles of fluid flow in pumping systems as a prerequisite for successful pump installation and operation

What are the Goals?

  • Know the basics principal of High Pressure pump operations
  • Learn the different types of pumps
  • Understand the pump construction
  • Learn how the performance curve of pump is measured
  • Use the similarity laws to calculate the pump
  • Performance at different speed and rotor size
  • Highlight the importance of the related international standards of pumps
  • Familiarize with different auxiliary systems for pumps (oil system and protection system)
  • Understand the basics of sealing systems
  • Learn the maintenance procedure of pumps
  • Learn the common causes of pump failures (e.g. cavitation and vibrations)
  • Understand the mechanical design of the mechanical seal
  • Highlight the importance of seals on the rotating machines availability
  • Learn the Up-to date maintenance of the mechanical seal
  • Learn the failure analysis and troubleshooting the mechanical seal
  • Learn about different types of alignments
  • Learn about Casing, wear rings and impeller types and their usage

Who is this Training Course for?

This PetroKnowledge training course is targeted to a wide range of professionals working in pump operation, maintenance selection, testing and commissioning and will greatly benefit;

  • Facility/Utility engineers
  • Operation Personnel
  • Maintenance and troubleshooting Personnel
  • High Pressure pumps Operators
  • Supervisors & Technicians
  • Team Leaders

How will this Training Course be Presented?

A highly interactive combination of lectures and discussion sessions will be managed to maximize the amount and quality of information and knowledge transfer. The sessions will start by raising the most relevant questions and motivate everybody find the right answers. The delegates will also be encouraged to raise their own questions and to share in the development of the solutions using their own analysis and experiences. Tests of multiple-choice type will be made available to examine the effectiveness of delivering the course.

Organisational Impact

This PetroKnowledge training course will help to;

  • Improve the maintenance work quilt and equipment’s reliability, availability and maintainability.
  • Improve the maintenance work to face the pumps problem.
  • Understand how to detect the problems early
  • Increasing the condition monitoring
  • Become more proactive to Control the failure
  • Reduce the risk
  • Optimize the preventive and predictive maintenance program
  • Use the organization resource effectively
  • Reduce the cost due to failure
  • Mitigate the failure consequences
  • Detect the problem early for better planning and schedule

Personal Impact

  • Increase the personal abilty to be more proactive
  • Learn the right Methods to check, inspect and repair High Pressure pumps
  • How to perform alignment and balancing
  • Increase the professionality to solve the problems
  • Become a professional failure analyst
  • Improve the ways for maintenance and repair
  • Learn the High-Pressure pump theory
  • Better utilization of skills and effort
  • Increase the ability to diagnosis the different types of mal-functions or failure.

Daily Agenda

Day One:  Introduction and Pumping Fundamentals
  • Hydraulics - A Few Basics
  • Vapor Pressure
  • Operating Parameters
  • Pump Types and Pump Classification
  • Centrifugal via Displacement action
  • Rotary displacement pumps
  • Centrifugal Pump Basics
  • Principle of Operation
  • Pumping vertically & pumping horizontally
  • Single-stage, Double-stage and Multi-stage pumps
  • Volute & Diffuser pumps
  • Closed impeller, open, impeller or Semi-open impeller
  • Casing Construction (Radially Split, Axially Split, Double Casing)
  • Impeller Shrouds (Open, Partially Open, Closed)
  • Shaft Position (Horizontal, Vertical)
  • Wear Ring Running Clearances
Day Two:  : Pumps Performance and Operation
  • Pump performance curves
  • Limits of operation
  • The significant of the Specific Speed and the Specific Diameter
  • How to use Specific Speed number in pumps selection process
  • Operating procedures and conditions
  • Pump curve against piping system curve
  • NPSH available, required and measurement
  • Best operating condition
Day Three:  High Pressure Pump Selection and Materials
  • Material selection
  • Corrosion and erosion
  • Abrasion resistant materials
  • Materials resistant to cavitation damage
  • Overall procedure in selecting a pump
  • Parameters affecting the pump selections
  • Properties of liquids being pumped
  • Economic consideration
  • Pumps application
Day Four: Pump Auxiliary System 
  • Sealing Methods
  • Difference between packing and mechanical seal
  • Characteristics and Types of Mechanical Seals
  • Sealing and Flushing Fluids
  • Pump Bearings
  • Lubrication of bearing
  • Bearings – failure modes and how to extend life
  • Alignment and Couplings
Day Five: Maintenance and Troubleshooting
  • Pump Maintenance
  • Maintenance Inspections
  • Bearing Maintenance
  • Shaft Seal Maintenance
  • Pump Overhauling
  • Disassembly/dismantling Procedure
  • Pump Troubleshooting and Failure Analysis
  • Shaft Deflection
  • Cavitation in Pumps
  • Pump Vibration
  • Operation and Maintenance Troubleshooting
  • Root-causes, Case Studies
  • Discussion and Post-Test
  • Last Day Review
  • Presentation of Certificates

Certificate

  • On successful completion of this Training Course / Online Training Course, a PetroKnowledge Certificate / E-Certificate will be awarded to the delegates.

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Frequently Asked Questions

Why PetroKnowledge?

PetroKnowledge is a globally recognized provider of training courses for oil and gas professionals, offering a wide range of specialized training courses designed to enhance knowledge, skills, and expertise in the energy sector. With courses tailored to meet the evolving demands of the oil and gas industry, PetroKnowledge helps professionals stay up-to-date with industry standards, technological advancements, and best practices.

Who are these training courses designed for?

Our courses are specifically developed for professionals in the oil and gas industry, including engineers, technical staff, managers, and other specialists looking to advance their careers. Whether you’re a seasoned expert or new to the sector, our training for oil and gas professionals is suited to individuals at all stages of their professional journey.

Are the courses delivered online or in person?

PetroKnowledge offers flexible learning solutions with both online courses and in-person training options. Online courses for oil and gas professionals provide the flexibility to learn from anywhere, while in-person courses offer a hands-on, interactive learning environment. Each training course page provides detailed information on the delivery format, allowing you to choose the option that best meets your learning style and schedule

Can I get a customized training course for my team?

Yes, PetroKnowledge offers customized in-house training solutions for organizations looking to upskill their teams. We work closely with companies to design bespoke training courses for oil and gas professionals that address specific challenges and objectives. Whether you need on-site training or online solutions, we can tailor the training courses to suit your organization’s needs.

Are there any prerequisites for attending a course?

Certain advanced training courses for oil and gas professionals may require prior experience or technical knowledge. These prerequisites ensure that participants can fully benefit from the course content. We recommend reviewing the course description on the relevant page to determine if any prerequisites apply to your selected course.

How can I enroll in a course?

Enrolling in one of our training courses for oil and gas professionals is simple and convenient. Navigate to the specific course page, click “Enroll Now,” and complete the registration form. You will receive a confirmation email with further details on how to proceed.

You may also get in touch with our Registration Team on
+971 50 981 7386 | +971 2 557 7389 or send an email to [email protected]

When should I expect to receive confirmation of registration?

Upon successful registration online, enrolment on the respective training course will be confirmed by Registration Team by e-mail along with the invoice and joining instruction.

Will I receive a certificate after completing the course?

Yes, upon successful completion of our courses for professionals in the oil and gas industry, you will receive an industry-recognized certificate from PetroKnowledge. This certification is designed to validate your skills and knowledge and can significantly enhance your professional credentials, boosting your career prospects in the competitive oil and gas sector.

When and how do I arrange payments?

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

What is the refund or cancellation policy?

Our refund and cancellation policy varies depending on the course and circumstances. Generally, cancellations made at least 21 days before the training are eligible for a refund, less any administrative fees. If you have any specific inquiries about the cancellation or refund, don’t hesitate to contact our support team, who can assist with your booking and cancellation queries.

Is there a discount for more than one registrant/course?

For corporate fees and group registration, please send your query to [email protected].

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