An Intensive 5-day Training Course
Process Hazard Analysis
Building Safer and Reliable Operations
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Why Choose this Training Course?
In today’s high-risk industrial environments, understanding and managing process hazards is essential for safety, compliance, and operational continuity. This training course provides participants with practical tools and proven techniques to identify, assess, and mitigate hazards effectively.
By combining real-world case studies, regulatory requirements, and industry best practices, it equips learners to conduct structured PHAs that prevent incidents and enhance safety culture. Attendees will gain confidence in applying PHA methodologies across diverse operations, making this program invaluable for safety and operational excellence.
This Process Hazard Analysis training course will feature:
- Step-by-step approach to hazard identification
- Exploration of leading PHA methodologies (HAZOP, What-If, FMEA)
- Case studies from oil, gas, and chemical industries
- Interactive exercises to apply theory into practice
- Guidance on integrating PHA into safety management systems
What are the Goals?
By the end of this Process Hazard Analysis training course, participants will be able to:
- Understand principles of process hazard analysis
- Apply structured PHA techniques effectively
- Analyse process risks and consequences
- Develop actionable recommendations for risk reduction
- Integrate PHA results into safety systems
Who is this Training Course for?
This training course is designed for professionals at intermediate to advanced levels who seek to enhance their skills in hazard identification and risk management. It is particularly valuable for individuals involved in operations, safety, and process integrity management.
This PetroKnowledge Process Hazard Analysis training course is suitable to a wide range of professionals but will greatly benefit:
- Process Engineers and Operations Personnel
- HSE Managers and Safety Specialists
- Risk and Reliability Engineers
- Maintenance and Technical Supervisors
- Project and Design Engineers
How will this Training Course be Presented?
This Process Hazard Analysis training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented.
This includes interactive lectures, group discussions, case studies, role-playing, and practical workshops. Real-world scenarios will be used to reinforce learning, while participants will engage in problem-solving exercises to simulate actual PHA sessions.
Organisational Impact
Organizations that invest in this training course will strengthen their ability to manage risks, improve safety culture, and comply with regulatory requirements. By embedding PHA into day-to-day operations, companies can reduce incident potential, enhance operational efficiency, and improve asset reliability. This training course ensures that teams are aligned, competent, and capable of sustaining robust hazard analysis programs that deliver long-term value.
Organizational benefit features include:
- Strengthened compliance with safety regulations and standards
- Reduced operational and financial risks from incidents
- Improved effectiveness of safety management systems
- Enhanced operational continuity and asset reliability
- Better decision-making in design, operations, and change management
- Stronger reputation and stakeholder confidence in safety performance
Personal Impact
This training course empowers participants to take ownership of process safety by sharpening their ability to identify hazards, evaluate risks, and apply structured PHA methods. They will gain the confidence to participate effectively in PHA teams, lead discussions, and ensure findings are translated into actionable improvements. By applying these skills, individuals will strengthen their decision-making capacity, enhance career development, and make a lasting contribution to safer operations.
Personal impact features include:
- Improved understanding of PHA principles and practices
- Enhanced ability to recognise hazards and risks
- Confidence in leading and facilitating PHA sessions
- Practical skills in documenting and analysing outcomes
- Better alignment with regulatory and industry standards
- Increased professional value in safety-critical industries
Daily Agenda
Day One: Fundamentals of Process Hazard Analysis
- Introduction to process safety principles
- Regulatory requirements and compliance drivers
- Role of PHAs in risk management
- Key terminologies and definitions
- Common causes of process hazards
- Overview of PHA methodologies
Day Two: Hazard Identification Techniques
- What-If analysis methodology
- Checklist-based hazard reviews
- Failure Modes and Effects Analysis (FMEA)
- HAZID fundamentals and applications
- Identifying deviations and consequences
- Interactive hazard identification exercises
Day Three: Hazard and Operability Studies (HAZOP)
- Purpose and scope of HAZOP studies
- Team roles and responsibilities in HAZOP
- Guidewords and deviations explained
- Recording and documenting study outcomes
- Common pitfalls in HAZOP facilitation
- HAZOP session simulation
Day Four: Risk Assessment and Evaluation
- Qualitative vs. quantitative risk analysis
- Consequence and likelihood assessment methods
- Risk ranking and prioritisation tools
- Layers of protection and safeguards
- Developing effective risk reduction measures
- Integrating PHA findings into safety systems
Day Five: Implementing and Sustaining PHA Programs
- Linking PHAs to management of change (MOC)
- Documentation and record-keeping best practices
- Ensuring follow-up on PHA recommendations
- Periodic review and revalidation of PHAs
- Embedding PHA into organisational culture
- Final group exercise and course wrap-up
Certificate
- On successful completion of this Training Course / Online Training Course, a PetroKnowledge Certificate / E-Certificate will be awarded to the delegates.
