Introduction to  Welding & Non-Destructive Testing

An Intensive 5-day Training Course

Introduction to
Welding & Non-Destructive Testing

Introduction to Welding & Non-Destructive Testing

Scheduled Dates

Classroom

06 - 10 Jan 2025Dubai - UAE$5,950RESERVE A SEAT
31 Mar - 04 Apr 2025Dubai - UAE$5,950RESERVE A SEAT
16 - 20 Jun 2025London - UK$5,950RESERVE A SEAT
10 - 14 Nov 2025Dubai - UAE$5,950RESERVE A SEAT

Online

16 - 20 Jun 2025Online$3,950RESERVE A SEAT
10 - 14 Nov 2025Online$3,950RESERVE A SEAT

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We provide a wider range of training options. Tailored and customized, we can deliver your organisation’s training needs anytime, anywhere.

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Why Choose this Training Course?

Welding is a common and a very important joining process in most industries, and of particular importance in the chemical, oil and gas industries, including for example, pipelines and storage tanks.

This 5-day training course aim to provide the fundamental principles of welding and welding techniques, helping participants recognise various welding processes.

The training course will feature:

  • Understanding the types of welding processes
  • Appreciating the different types of welding joints
  • Recognising technical prints and symbols related to welding
  • Recognising weld defects and associated problems and learning about mechanical testing, failure of welds
  • Non-Destructive Testing
  • Learning about basic welding metallurgy

What are the Goals?

At the end of this training course, you will learn to:

  • Types of welding process, including oxyacetylene, SMAW, TIG, MIG, and others
  • Types of joints and joint design will be introduced, e.g. but, square, grooved, bevel, butt, U, J and T, flush
  • Various weld defects and imperfections will be presented including, porosity, solidification cracking, hydrogen cracking, incomplete root fusion or penetration, residual stresses, reheat cracking, lamellar tearing, liquation cracking, slag inclusion and trouble shooting
  • Basic metallurgy will be presented and related to welding technology, including the weldabillity of ferrous and nonferrous metals, heat treatment and the significance of the heat affected zone, HAZ
  • Welding parameters, including standards, metal transfer, welding currents, shielding gas and electrode selection will be included in the courseWelding engineering drawing including standard welding symbols will be presented
  • Mechanical testing and failure of welds will be presented in addition to nondestructive techniques, NDT

How will this Training Course be Presented?

The training course combines presentations and discussions of topics covered with relevant examples. It combines knowledge of fundamental principles related to welding processes, methods, and applicable standards and best industry practices and enforces learning with Question & Answer sessions to maximise the benefits to the participants.

Videos and computer simulation will be presented to emphasise relevant applications Relevant case studies will also be included. Participants will be provided with comprehensive course notes and copies of presentation material that will be very valuable for detailed study and future reference.

Daily Agenda

Day One: Introduction and Weld Joint Design 
  • Introduction, welding terminology, codes and standards, welding failure and case studies
  • Introduction to quality, meeting requirements, customer satisfaction, quality control, how can quality be achieved?
  • Weld joint design, load performance, types of joints, butt joint, square, grooved butt joint, single V, Double V butt Joint, bevel and double bevel butt, U, J and T, flush
  • Welding techniques, positional welding, backing, examples, butt welds without backing
Day Two: Welding Processes 
  • Welding processes, process options, benefits, problems and applications, oxyacetylene process, fusion welding processes, shielded metal arc welding (SMAW), submerged arc welding, TIG welding, solid wire MIG welding, types of flux/electrodes, metal transfer mode, power source and welding current, arc starting, shielding gas, operating characteristics, applications
  • Arc welding electrodes, US standard electrodes, electrode identification, electrode size and currents, common electrode types, extended electrode classification examples, BS classification of electrodes
Day Three: Welding Defects and Imperfections 
  • Welding defects, introduction, heat affected zone, HAZ, weld defects and imperfections, porosity, solidification cracking, hydrogen cracking, incomplete root fusion or penetration, residual stresses and cracking, reheat cracking, lamellar tearing, liquation cracking, slag inclusion
  • Geometric shape imperfections - types and causes, excess weld metal, undercut, overlap (cold lapping), linear misalignment, incomplete filled groove, trouble shooting
 Day Four: Welding Technical Prints, Symbols and Basic Metallurgy 
  • Welding drawings (symbols), introduction, types of projection, welding joints, symbols for welds, parts of the welding symbols, placement of welding symbols, special welds, weld all around, field weld symbols and multiple reference lines
  • Basic metallurgy crystalline structure of metals, crystal growth an overall bulk solidification of metals, solid solution, inter-metallic compounds, diffusion, micro-structure of carbon steel, heat treatment of steel, critical cooling rate and mass effect, heat affected zone (HAZ) in Welding, HAZ of carbon and alloy steels, HAZ of stainless steel
  • Welding drawings (symbols), introduction, types of projection, welding joints, symbols for welds, parts of the welding symbols, placement of welding symbols, special welds, weld all around, field weld symbols and multiple reference lines
  • Basic metallurgy crystalline structure of metals, crystal growth an overall bulk solidification of metals, solid solution, inter-metallic compounds, diffusion, micro-structure of carbon steel, heat treatment of steel, critical cooling rate and mass effect, heat affected zone (HAZ) in Welding, HAZ of carbon and alloy steels, HAZ of stainless steel
  • Materials for welded sections, weldability of steel groups, stainless steels, cast irons, aluminium alloys, filler alloys, avoiding weld imperfections
 Day Five: Materials Testing and Non-Destructive Testing (NDT) 
  • Materials testing and failure, tensile testing, properties obtained from the tensile test, ductility and fracture in metals, impact testing (Izod and Charpy), transition temperature, hardness tests (Vickers and Rockwell), failure due to fracture, stress concentration, fracture toughness, fatigue failure, destructive testing of welds, bend tests, bead-on plate test, controlled thermal severity (C.T.S.) test, the test and assessment hierarch
  • Nondestructive testing (NDT), definition and purpose of non-destructive testing, engineering demands for sounder materials, ensuring the integrity and reliability, maintaining uniform quality level of a product, dye penetrant, magnetic methods, X-ray methods, γ - ray methods, ultrasonic methods eddy current testing, selection of N. D. T. methods, ISO standards for NDT Inspection

Certificate

  • On successful completion of this Training Course / Online Training Course, a PetroKnowledge Certificate / E-Certificate will be awarded to the delegates.

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Frequently Asked Questions

Why PetroKnowledge?

PetroKnowledge is a globally recognized provider of training courses for oil and gas professionals, offering a wide range of specialized training courses designed to enhance knowledge, skills, and expertise in the energy sector. With courses tailored to meet the evolving demands of the oil and gas industry, PetroKnowledge helps professionals stay up-to-date with industry standards, technological advancements, and best practices.

Who are these training courses designed for?

Our courses are specifically developed for professionals in the oil and gas industry, including engineers, technical staff, managers, and other specialists looking to advance their careers. Whether you’re a seasoned expert or new to the sector, our training for oil and gas professionals is suited to individuals at all stages of their professional journey.

Are the courses delivered online or in person?

PetroKnowledge offers flexible learning solutions with both online courses and in-person training options. Online courses for oil and gas professionals provide the flexibility to learn from anywhere, while in-person courses offer a hands-on, interactive learning environment. Each training course page provides detailed information on the delivery format, allowing you to choose the option that best meets your learning style and schedule

Can I get a customized training course for my team?

Yes, PetroKnowledge offers customized in-house training solutions for organizations looking to upskill their teams. We work closely with companies to design bespoke training courses for oil and gas professionals that address specific challenges and objectives. Whether you need on-site training or online solutions, we can tailor the training courses to suit your organization’s needs.

Are there any prerequisites for attending a course?

Certain advanced training courses for oil and gas professionals may require prior experience or technical knowledge. These prerequisites ensure that participants can fully benefit from the course content. We recommend reviewing the course description on the relevant page to determine if any prerequisites apply to your selected course.

How can I enroll in a course?

Enrolling in one of our training courses for oil and gas professionals is simple and convenient. Navigate to the specific course page, click “Enroll Now,” and complete the registration form. You will receive a confirmation email with further details on how to proceed.

You may also get in touch with our Registration Team on
+971 50 981 7386 | +971 2 557 7389 or send an email to [email protected]

When should I expect to receive confirmation of registration?

Upon successful registration online, enrolment on the respective training course will be confirmed by Registration Team by e-mail along with the invoice and joining instruction.

Will I receive a certificate after completing the course?

Yes, upon successful completion of our courses for professionals in the oil and gas industry, you will receive an industry-recognized certificate from PetroKnowledge. This certification is designed to validate your skills and knowledge and can significantly enhance your professional credentials, boosting your career prospects in the competitive oil and gas sector.

When and how do I arrange payments?

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

What is the refund or cancellation policy?

Our refund and cancellation policy varies depending on the course and circumstances. Generally, cancellations made at least 21 days before the training are eligible for a refund, less any administrative fees. If you have any specific inquiries about the cancellation or refund, don’t hesitate to contact our support team, who can assist with your booking and cancellation queries.

Is there a discount for more than one registrant/course?

For corporate fees and group registration, please send your query to [email protected].

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