An Intensive 5-day Training Course
Mechanical Integrity of Pressure Equipment
Corrosion, Inspection, Maintenance, & Safety Management
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We offer a variety of tailored training options, customized to meet your organisation's needs. Delivered anytime, anywhere, we make it easy to bring expert training directly to your team.
We don’t have a scheduled session for this course at the moment. For more information and to enquire about future sessions, please feel free to reach out to our Training Department ([email protected])
Why Choose this Training Course?
This course is designed to allow professionals working in the process, chemical and oil & gas industries to gain better understanding of complex issues related to the mechanical integrity of pressure equipment and to familiarize with techniques of inspection, monitoring and condition evaluation according to existing ASME and API standards. The course will cover many important concepts including material properties, construction, operation and maintenance strategies, with the focus on corrosion protection measures and repair technologies.
Pressure equipment including pressure vessels, piping systems and storage tanks with corresponding accessories are subject to difficult service conditions and degradation mechanisms. If not adequately monitored and inspected, any defect could result in major failures, human injuries and business losses. Regular maintenance and inspection of this equipment is essential to detect any defect in service so that impact on the equipment integrity can be adequately assessed.
This course will feature:
- Equipment materials selection, construction and potential failures
- Corrosion principles and protection
- Equipment monitoring and maintenance
- Inspection methodologies according to API 570 and API 653
- Fitness for Service analysis according to API 579
What are the Goals?
By the end of this course, participants will be able to:
- Identify & understand corrosion mechanisms & processes of material degradation
- Plan & select adequate corrosion protection technology for pressure equipment
- Formulate the predictive maintenance strategy based on monitoring data
- Discuss the results of inspection based on non-destructive testing.(NDT)
- Perform the fitness for service (FFS) analysis & estimate the remaining service life
Who is this Training Course for?
This course will benefit all levels of personnel in a process plant. It will enable them to understand the construction details and operational parameters associated with process heat exchangers.
This course is suitable to a wide range of engineering professionals but will greatly benefit:
- Plant operators
- Maintenance professionals
- Inspection personnel
- Process supervisors
- Plant technical managers
How will this Training Course be Presented?
This course will utilize a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. The seminar will be conducted along workshop principles with formal lectures and interactive worked examples included in several workshops. The emphasis will be on the explanation of technical points and providing answers to real industrial problems that are encountered in everyday practice.
The focus in discussions will be related to inspection and maintenance of pressure equipment used in chemical and oil & gas production facilities. Each learning point will be reinforced with practical examples. There will be ample opportunities for interactive discussions and sharing the professional experiences with the colleagues and with the instructor. This will certainly help solidify the knowledge gained in the course. All course materials will be provided.
Daily Agenda
Day One: Overview of Mechanical Integrity of Pressure Equipment
- Construction elements of pressure equipment & their mechanical integrity
- Sizing of pressure vessels per ASME BPV and piping per ASME B31.3
- Selection of construction material regarding its interaction with working fluid
- Material degradation that affects equipment’s mechanical integrity
- Material failure mechanisms: fatigue, cracks, fractures
- Workshop: examples & solutions
Day Two: Corrosion, Monitoring and Protection
- Mechanism of corrosion, erosion & stress corrosion cracking
- Operation of equipment at high and low temperatures
- Corrosion protection methods: surface coating, lining & cathodic protection
- Corrosion under insulation (CUI)
- Corrosion direct assessment (DA): external (ECDA), & internal (ICDA)
- Workshop: examples & solutions
Day Three: Inspection of Equipment in Service
- Piping inspection code (API 570) and tank inspection code (API 653)
- Metal loss inline inspection (ILI) and smart pigging (NDT) technology
- Leak detection methods (LDAR) and process surveillance (SCADA)
- Hydrostatic test methodology: test pressure and fluid temperature
- Inspection strategies: risk based inspection RBI (API 580)
- Workshop: examples & solutions
Day Four: Maintenance, Reconditioning & Repair Technologies
- Planned maintenance strategies
- Equipment maintenance: cleaning and reconditioning technologies
- Maintenance of valves, fittings and accessories
- Repair & alteration technologies
- Valve repair: hot tapping, temporary plugging (stopple)
- Workshop: examples & solutions
Day Five: Safety Management of Pressure Equipment
- Safety control systems and instrumentation
- Equipment failure prevention & root cause analysis (RCA)
- Risk identification practices and remedies: HAZOP, LOPA, FMEA
- Fitness for service (FFS) analysis
- Estimate of the remaining life of equipment
- Summary and conclusions
Certificate
- On successful completion of this Training Course / Online Training Course, a PetroKnowledge Certificate / E-Certificate will be awarded to the delegates.
Frequently Asked Questions
Why PetroKnowledge?
PetroKnowledge is a globally recognized provider of training courses for oil and gas professionals, offering a wide range of specialized training courses designed to enhance knowledge, skills, and expertise in the energy sector. With courses tailored to meet the evolving demands of the oil and gas industry, PetroKnowledge helps professionals stay up-to-date with industry standards, technological advancements, and best practices.
Who are these training courses designed for?
Our courses are specifically developed for professionals in the oil and gas industry, including engineers, technical staff, managers, and other specialists looking to advance their careers. Whether you’re a seasoned expert or new to the sector, our training for oil and gas professionals is suited to individuals at all stages of their professional journey.
Are the courses delivered online or in person?
PetroKnowledge offers flexible learning solutions with both online courses and in-person training options. Online courses for oil and gas professionals provide the flexibility to learn from anywhere, while in-person courses offer a hands-on, interactive learning environment. Each training course page provides detailed information on the delivery format, allowing you to choose the option that best meets your learning style and schedule
Can I get a customized training course for my team?
Yes, PetroKnowledge offers customized in-house training solutions for organizations looking to upskill their teams. We work closely with companies to design bespoke training courses for oil and gas professionals that address specific challenges and objectives. Whether you need on-site training or online solutions, we can tailor the training courses to suit your organization’s needs.
Are there any prerequisites for attending a course?
Certain advanced training courses for oil and gas professionals may require prior experience or technical knowledge. These prerequisites ensure that participants can fully benefit from the course content. We recommend reviewing the course description on the relevant page to determine if any prerequisites apply to your selected course.
How can I enroll in a course?
Enrolling in one of our training courses for oil and gas professionals is simple and convenient. Navigate to the specific course page, click “Enroll Now,” and complete the registration form. You will receive a confirmation email with further details on how to proceed.
You may also get in touch with our Registration Team on
+971 50 981 7386 | +971 2 557 7389 or send an email to [email protected]
When should I expect to receive confirmation of registration?
Upon successful registration online, enrolment on the respective training course will be confirmed by Registration Team by e-mail along with the invoice and joining instruction.
Will I receive a certificate after completing the course?
Yes, upon successful completion of our courses for professionals in the oil and gas industry, you will receive an industry-recognized certificate from PetroKnowledge. This certification is designed to validate your skills and knowledge and can significantly enhance your professional credentials, boosting your career prospects in the competitive oil and gas sector.
When and how do I arrange payments?
We offer two convenient payment options:
- Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
- Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.
What is the refund or cancellation policy?
Our refund and cancellation policy varies depending on the course and circumstances. Generally, cancellations made at least 21 days before the training are eligible for a refund, less any administrative fees. If you have any specific inquiries about the cancellation or refund, don’t hesitate to contact our support team, who can assist with your booking and cancellation queries.
Is there a discount for more than one registrant/course?
For corporate fees and group registration, please send your query to [email protected].
