Plant Inspection Training

An Intensive 5-day Training Course

Plant Inspection Training

Plant Inspection Training

Scheduled Dates

Classroom

23 - 27 Jun 2025London - UK$5,950RESERVE A SEAT
06 - 10 Oct 2025Dubai - UAE$5,950RESERVE A SEAT
29 Dec 2025 - 02 Jan 2026London - UK$5,950RESERVE A SEAT

Are the scheduled dates matching with your needs?

We provide a wider range of training options. Tailored and customized, we can deliver your organisation’s training needs anytime, anywhere.

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Why Choose this Training Course?

Plant Inspection training course includes a wide range of testing procedures aimed at finding the status of the mechanical integrity of the plant equipment under given operating conditions. The focus is primarily on stationary pressure equipment such as pressure vessels, storage tanks, piping systems, pressure relief valves, as well as on rotating equipment, i.e. pumps, compressors, turbines, etc.

This training course is designed to enable a detailed understanding of the engineering knowledge required for in-service process plant inspection, based on existing world accepted codes: API 510 / 570/ 574/ 576, etc. The training course will explain the principles and application of Risk Based Inspection (RBI) based on API 580, which serves for handling various types of hazards and the efficient measures of the risk mitigation. Fitness for Service (FFS) analysis according to API 579 will also be discussed and its usefulness will be emphasised as a tool in evaluating the remaining life of in-service equipment that has been exposed to degradation mechanism (API 571)

Upon completion of this training course, the delegates will learn:

  • Codes and Standards recommended for inspection of process equipment
  • Selection of appropriate inspection methodology and instrumentation
  • Common process hazards analysis methods as included in RBI
  • Procedure to apply Fitness for Service and determine remaining life of equipment
  • The best way to prepare good and effective Inspection Report

What are the Goals?

  • Understanding of main aspects of plant inspection & plant safety
  • Ability to select the best inspection method and instrumentation
  • Knowledge on the mechanical structure integrity of process equipment
  • Familiarity with hazards related to material degradation due to process fluids
  • Experience with the code guidelines and recommendations

Who is this Training Course for?

  • Technical Personnel included in Inspection activities
  • Engineers who plan inspection frequency and the scope of inspection
  • Technical Personnel working in risk managements in operation & maintenance
  • Operators and Maintenance Personnel
  • Engineers, Contractors, Supervisors and Managers, will benefit from this course

How will this Training Course be Presented?

The Plant Inspection training course will be conducted along workshop principles with formal lectures and interactive examples, which will result in the active participation of all delegates in discussions and teamwork. Real life examples will be selected to illustrate the need for inspection and its efficient execution. The emphasis in the course will be on maintaining plant safety. There will be ample opportunities for active, open discussion and sharing professional experiences on various safety issues. All course materials will be provided.

Organisational Impact

On completion of this training course the delegate will be able to analyse and select inspection methodologies employed within the company and instigate improvements where required.

The knowledge gained in this Plant Inspection training course will:

  • Enable the delegate to perform inspection of various types of equipment
  • Give the delegate confidence to carry out risk minimization analyses
  • Enable measures to enhance equipment status for the given operating conditions
  • Give better planning and running an effective inspection program
  • Implement safety and risk-based inspection

Personal Impact

  • Improved confidence when considering inspection results and interpretation
  • Better understanding of how the inspection improves overall safety situation
  • Better grasp of maintenance and instrumentation before incident occurs
  • Improved personal knowledge of risk and hazard analysis
  • Better ability to troubleshoot difficult and hazardous situations

Daily Agenda

Day 1 : Inspection of Pressure Vessels and Storage Tanks
  • Basics of Design of Pressure Vessels according to ASME VIII
  • Fabrication & Hydrostatic Testing Procedure
  • Inspection of In-Service Pressure Vessels (API 510) : NDT Methods,
  • Common Damage Mechanisms (API 571)
  • Inspection of Storage Tanks (API 575 and API 653)
  • Inspection of Repairs and Alterations
Day 2 : Inspection of Process Piping and Pressure Relief Devices
  • Basics of Design of Process Piping according to ASME B31.3
  • Inspection of Process Piping (API 576)
  • Inspection Practices for Piping System Components (API 574)
  • Inspection of Specific Type of Corrosion Cracking
  • Inspection of Pressure Relief Devices (API 576)
  • Frequency and Extent of Inspection
Day 3 :
  • Inspection of Alignment, including Coupling, Gearbox
  • Inspection of Stability of Inlet and Discharge Piping & Support
  • Analysis of Results of Condition Monitoring
  • Inspection of Seals, Bearings and Lubrication System
  • Inspection of Shaft & Rotor Imbalance and Vibration Characteristics
  • Inspection Data Evaluation, Analysis and Recording
Day 4 : Risk Based Inspection (RBI) and Fitness for Service (FFS) Analysis
  • Risk Based Inspection according to API 580
  • Steps in Practical Implementation of RBI
  • Analysis of Hazard Probability and Consequence
  • Making Inspection Plans to Optimize Maintenance and Mitigate Risk
  • Significance of Fitness for Service (FFS) Analysis
  • Determination of Remaining Life of Equipment
Day 5 : Inspector Qualifications and Skills and Report Preparation
  • Required Inspector Qualifications, Knowledge and Skills
  • NDT Methodology, including Smart Pigging Devices
  • Record Keeping of Inspection Results
  • Inspection Report Writing: Content & Scope
  • Summary and Conclusions

Certificate

  • On successful completion of this Training Course / Online Training Course, a PetroKnowledge Certificate / E-Certificate will be awarded to the delegates.

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Frequently Asked Questions

Why PetroKnowledge?

PetroKnowledge is a globally recognized provider of training courses for oil and gas professionals, offering a wide range of specialized training courses designed to enhance knowledge, skills, and expertise in the energy sector. With courses tailored to meet the evolving demands of the oil and gas industry, PetroKnowledge helps professionals stay up-to-date with industry standards, technological advancements, and best practices.

Who are these training courses designed for?

Our courses are specifically developed for professionals in the oil and gas industry, including engineers, technical staff, managers, and other specialists looking to advance their careers. Whether you’re a seasoned expert or new to the sector, our training for oil and gas professionals is suited to individuals at all stages of their professional journey.

Are the courses delivered online or in person?

PetroKnowledge offers flexible learning solutions with both online courses and in-person training options. Online courses for oil and gas professionals provide the flexibility to learn from anywhere, while in-person courses offer a hands-on, interactive learning environment. Each training course page provides detailed information on the delivery format, allowing you to choose the option that best meets your learning style and schedule

Can I get a customized training course for my team?

Yes, PetroKnowledge offers customized in-house training solutions for organizations looking to upskill their teams. We work closely with companies to design bespoke training courses for oil and gas professionals that address specific challenges and objectives. Whether you need on-site training or online solutions, we can tailor the training courses to suit your organization’s needs.

Are there any prerequisites for attending a course?

Certain advanced training courses for oil and gas professionals may require prior experience or technical knowledge. These prerequisites ensure that participants can fully benefit from the course content. We recommend reviewing the course description on the relevant page to determine if any prerequisites apply to your selected course.

How can I enroll in a course?

Enrolling in one of our training courses for oil and gas professionals is simple and convenient. Navigate to the specific course page, click “Enroll Now,” and complete the registration form. You will receive a confirmation email with further details on how to proceed.

You may also get in touch with our Registration Team on
+971 50 981 7386 | +971 2 557 7389 or send an email to [email protected]

When should I expect to receive confirmation of registration?

Upon successful registration online, enrolment on the respective training course will be confirmed by Registration Team by e-mail along with the invoice and joining instruction.

Will I receive a certificate after completing the course?

Yes, upon successful completion of our courses for professionals in the oil and gas industry, you will receive an industry-recognized certificate from PetroKnowledge. This certification is designed to validate your skills and knowledge and can significantly enhance your professional credentials, boosting your career prospects in the competitive oil and gas sector.

When and how do I arrange payments?

We offer two convenient payment options:

  • Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
  • Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.

What is the refund or cancellation policy?

Our refund and cancellation policy varies depending on the course and circumstances. Generally, cancellations made at least 21 days before the training are eligible for a refund, less any administrative fees. If you have any specific inquiries about the cancellation or refund, don’t hesitate to contact our support team, who can assist with your booking and cancellation queries.

Is there a discount for more than one registrant/course?

For corporate fees and group registration, please send your query to [email protected].

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