An Intensive 5-day Training Course
Process Equipment & Piping Systems
Design, Operation, Failure Evaluation & Repairs
Scheduled Dates
Classroom
| 05 - 09 May 2025 | Dubai - UAE | $5,950 | RESERVE A SEAT |
| 01 - 05 Sep 2025 | Dubai - UAE | $5,950 | RESERVE A SEAT |
| 15 - 19 Dec 2025 | Dubai - UAE | $5,950 | RESERVE A SEAT |
| 30 Mar - 03 Apr 2026 | Dubai - UAE | $5,950 | RESERVE A SEAT |
Online
| 30 Jun - 04 Jul 2025 | Online | $3,950 | RESERVE A SEAT |
| 13 - 17 Oct 2025 | Online | $3,950 | RESERVE A SEAT |
| 24 - 28 Nov 2025 | Online | $3,950 | RESERVE A SEAT |
Would an alternative date be more suitable?
We offer a variety of tailored training options, customized to meet your organisation's needs. Delivered anytime, anywhere, we make it easy to bring expert training directly to your team.
Why Choose this Training Course?
This Process Equipment & Piping Systems training course is designed to provide practical aspects of the mechanical design of pressure vessels, storage tanks, thermal equipment, piping systems and fluid transport machinery. The course will discuss the performance of these components under various operating conditions including in-depth explanation on the process of material degradation such as corrosion, erosion, fatigue and others that may lead to component failure.
Several examples and case studies included in the workshops and will demonstrate the application of Fitness for Service (FFS) assessment method that enables quantitative evaluation of the remaining life in service of any component of equipment. Failure prevention methods will also be discussed and explained.
The Process Equipment & Piping Systems training course will feature:
- Explanation of mechanical design of pressurized equipment according to ASME Code
- Consideration of best operating conditions: Integrity Operating Window and MOC
- Analysis of damage and degradation mechanisms that affect process equipment and piping
- Guidance for selecting the most appropriate inspection method based on API code guidelines
- Procedure for assessing the existing flaws and defects in the given component
What are the Goals?
By the end of this Process Equipment & Piping Systems training course, participants will be able to:
- Understand the safe design and operation of pressurized process equipment
- Follow the procedure for inspection and testing of process equipment
- Apply the fundamental concepts and strategies to prevent failures
- Use the best practices of FFS to estimate the remaining life of operating equipment
- Select the methods of repair and alteration of pressurized process equipment
Who is this Training Course for?
This Process Equipment & Piping Systems training course is designed to benefit all levels of Technical Personnel in the oil and gas industry as well as in chemical and process industries but will greatly benefit:
- Process, Mechanical and Chemical Engineers
- Operation and Maintenance Engineers
- Project Engineers
- Supervisors and Managers
- Technical Personnel involved in inspection
How will this Training Course be Presented?
This PetroKnowledge Process Equipment & Piping Systems training course will utilise a variety of proven adult learning techniques to ensure maximum understanding, comprehension and retention of the information presented. This includes formal lectures and interactive worked examples with active contribution of all delegates during discussions and team work. Real life examples (i.e. case studies) will be selected to illustrate the procedure for carrying out typical equipment failure analysis.
The emphasis in the entire training course will be on the explanation of equipment failure causes and safety operation system as well as providing answers to problems that is encountered in everyday practice. There will be ample opportunities for open discussion and sharing professional experiences on existing and new technologies.
Daily Agenda
Day One: Overview of Design Features of Process Equipment and Piping System
- General Concept of Safety in Design: Codes and Standards
- Design Features of Pressure Vessels and Storage Tanks
- Design Features of Piping Systems
- Design Characteristics of Fluid Handling Equipment
- Design Characteristics of Thermal Equipment
- Overpressure Protection of Equipment
Day Two: Overview of Operation Issues of Components of Process Equipment
- Safe Operation of Process Equipment: Integrity Operating Window
- Over-pressuring of Process Equipment
- Uncontrolled Runaway Chemical Reaction
- Overheating of Boiler Tubes
- Abnormal Operation of Fluid Handling Equipment
- Vibration of Piping Systems
Day Three: Failure Modes and Fracture Mechanisms
- Characteristics of Material Used for Construction of Process Equipment
- Material Degradation Processes
- Causes of Failures of Process Equipment and Piping Systems
- Failure Modes
- Fracture Mechanisms
- Lessons Learnt from Major World Equipment Failures
Day Four: Design and Operation of Fluid Handling Equipment
- Condition Monitoring
- Inspection and Testing Techniques: API 572, API 510, API 570
- Risk Based Inspection (RBI): API 580
- Fitness for Service Assessment: API 579/ASME FS1
- Failure Evaluation and Calculation of Component Remaining Life
- Failure Prevention Methods
Day Five: Repairs, Alterations and Rerating of Process Equipment
- Classification of Repairs
- Repair Best Practices for Pressure Vessels and Other Equipment
- Rerating of Pressure Vessels
- Hot Taping and Line Stopping
- Positive Material Identification (PMI)
Certificate
- On successful completion of this Training Course / Online Training Course, a PetroKnowledge Certificate / E-Certificate will be awarded to the delegates.
Frequently Asked Questions
Why PetroKnowledge?
PetroKnowledge is a globally recognized provider of training courses for oil and gas professionals, offering a wide range of specialized training courses designed to enhance knowledge, skills, and expertise in the energy sector. With courses tailored to meet the evolving demands of the oil and gas industry, PetroKnowledge helps professionals stay up-to-date with industry standards, technological advancements, and best practices.
Who are these training courses designed for?
Our courses are specifically developed for professionals in the oil and gas industry, including engineers, technical staff, managers, and other specialists looking to advance their careers. Whether you’re a seasoned expert or new to the sector, our training for oil and gas professionals is suited to individuals at all stages of their professional journey.
Are the courses delivered online or in person?
PetroKnowledge offers flexible learning solutions with both online courses and in-person training options. Online courses for oil and gas professionals provide the flexibility to learn from anywhere, while in-person courses offer a hands-on, interactive learning environment. Each training course page provides detailed information on the delivery format, allowing you to choose the option that best meets your learning style and schedule
Can I get a customized training course for my team?
Yes, PetroKnowledge offers customized in-house training solutions for organizations looking to upskill their teams. We work closely with companies to design bespoke training courses for oil and gas professionals that address specific challenges and objectives. Whether you need on-site training or online solutions, we can tailor the training courses to suit your organization’s needs.
Are there any prerequisites for attending a course?
Certain advanced training courses for oil and gas professionals may require prior experience or technical knowledge. These prerequisites ensure that participants can fully benefit from the course content. We recommend reviewing the course description on the relevant page to determine if any prerequisites apply to your selected course.
How can I enroll in a course?
Enrolling in one of our training courses for oil and gas professionals is simple and convenient. Navigate to the specific course page, click “Enroll Now,” and complete the registration form. You will receive a confirmation email with further details on how to proceed.
You may also get in touch with our Registration Team on
+971 50 981 7386 | +971 2 557 7389 or send an email to [email protected]
When should I expect to receive confirmation of registration?
Upon successful registration online, enrolment on the respective training course will be confirmed by Registration Team by e-mail along with the invoice and joining instruction.
Will I receive a certificate after completing the course?
Yes, upon successful completion of our courses for professionals in the oil and gas industry, you will receive an industry-recognized certificate from PetroKnowledge. This certification is designed to validate your skills and knowledge and can significantly enhance your professional credentials, boosting your career prospects in the competitive oil and gas sector.
When and how do I arrange payments?
We offer two convenient payment options:
- Bank Transfer – You can make payment via bank transfer. Once your registration is confirmed, you will receive an invoice with the banking details for the transfer. We would require you to supply a swift copy for us to confirm receipt of funds.
- Payment Link – Alternatively, we provide a secure payment link that you can use to complete your payment after your registration has been confirmed.
What is the refund or cancellation policy?
Our refund and cancellation policy varies depending on the course and circumstances. Generally, cancellations made at least 21 days before the training are eligible for a refund, less any administrative fees. If you have any specific inquiries about the cancellation or refund, don’t hesitate to contact our support team, who can assist with your booking and cancellation queries.
Is there a discount for more than one registrant/course?
For corporate fees and group registration, please send your query to [email protected].
